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EASY BOND Pin Brazing System
for Cathodic Protection by


Safe and fast electrical connections to steel structures.

         
Pin brazing Application

Pin brazing is used to ensure a safe electrical connection to different types of steel structures. The pin brazing method is well suited for joints between pipes, connection to measuring cables, installation of sacrificial anodes, test posts and many other applications.

Fast and easy connection

Pin brazing of cables gives a safe and durable connection to a pipeline. The automated brazing takes only 1.5 to 2 seconds. Pin brazing is easy to use on site as well as in the workshop.

Pin brazing for cathodic protection

When a cathodic protection system is applied to a pipeline with spigot and sleeve joints, these joints must be electrically bonded. To attach the electric cable connection over the joints, BAC pin brazing can be used. The brazing pins are brazed at both the spigot and sleeve ends of the pipe and the cable attached.

For pipes of ductile or cast-iron, threaded brazing pins are used. Then a prefabricated cable with nuts is fastened. For steel pipes, either threaded brazing pins with nuts are used, or the cable is brazed directly onto the pipe by means of a lug.

In a cathodic protection system, there are often a great number of connections for anode cables, test posts etc. The BAC pin brazing unit contains all the equipment and tools required to make safe cable connections.

The BAC pin brazing system can also use a welding generator as a power source in situations where a great many connections need to be made in one place such as pipe coating yards, lay barges etc.

Typical Brazing Pins
From left to right:
Direct, M8, M10
 

Benefits

  • Speed of Installation
    Around one minute per connection.

      

  • Low Temperature
    The low melting point of the solder (650°) and short heating time keep thermal effects on the steel to a minimum.

      

  • All-Weather
    Wind, rain and cold do not prevent the operator from working safely and effectively. Damp pipes pose no problem.

      

  • Safety
    No special equipment or precautions are needed for pin brazing operators.

      

  • Easy to Use
    The automated nature of the process means operators can be trained in less than one hour.

      

  • Versatile
    The portable nature of the equipment means that connections can be made in almost any location above or below ground, even overhead!

Pin Brazing in 4 Easy Steps
  

1. Clean the pipe.

2. Load the gun with Pin and Ferrule

3. The cable and lug are brazed to the pipe. 4.  Test the connection.

Pin Brazing Unit

The BAC EASY BOND Pin Brazing Unit is suitable for all types of minor installation and maintenance work. It is primarily designed for the occasional user who needs a simple, rugged and low cost machine. The unit is portable and easy to transport. The brazing process in the EASY BOND is controlled by means of the fuse wire on the brazing pin.

Larger pin brazing units are available for users requiring higher numbers of brazes on site.

  

Cathodic Protection Products & Materials

 Impressed Anodes
 Sacrificial Anodes
 Cable & Splicing
 DC Supplies & Rectifiers
 Remote Monitoring
 Polarization Cells
 Overvoltage Protection
 Junction & Bond Boxes
 Test Stations & Markers
 Reference Electrodes
 Test Instruments
 Insulating Materials
 Pipe Coatings & Tape
 Miscellaneous Products

  

Cathodic Protection Services

 Farwest Engineering
 Farwest Installation

  

Cathodic Protection of Offshore Structures

 Galvanic CP Systems
 Impressed CP Systems
 Attachment Systems
 Monitoring Equipment

  

Marine Products Division

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 Galvanic CP Materials
 Marine Growth Protection
 Electrolytic De-Scaling
 Electro-Chlorination

  

Pipeline Protection Products Division

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 Tape Coatings
 Surface Decontamination
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 Rockshields
 Inspection Instruments
 Insulated Fittings
 Insulators & Seals
 Flange Insulation
 Pipeline Cleaning Pigs
 Composite Systems
 Accessory Products
  

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Farwest Corrosion Control Company
888-532-7937   (888-5FARWEST)

Tel: 

 310-532-9524
Fax:  310-532-3934

1480 West Artesia Blvd., Gardena, CA 90248-3215, USA
 www.farwestcorrosion.com

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