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3M
Resin Splicing Kits for
Non-Shielded Cable

Splicing Kits for Buried or Underwater
Cathodic Protection Cable

[
3M Cold Shrink Splicing Kits |
3M Resin Splicing Kits |
3M Heat Shrinkable Products ]
Scotchcast™ In-Line Resin Splicing
Kits:
82A Series, Voltage Rating up to 5 kV
non-shielded,
UL 486D listed, File #El 02356
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Use the 82A series kits to insulate and moisture-seal single conductor,
non-shielded cables through 5 kV and multi-conductor cables through 1000V. Each kit
contains a snap-together mold body which fits around the splice, two funnels, tape for
sealing mold ends and Scotchcast 4 epoxy electrical insulating resin in a Unipak
TM container for clean and easy handling. These kits may be used for above ground or direct buried applications.
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Ordering Information
Product
UPC |
Voltage
Rating
(max) |
Conductor
size |
Max
cable
O.D. |
Max
Conn O.D.
sleeve type |
82-A
25016 |
5 kV |
10 - 2 AWG
(6 - 30 mm) |
.750"
(19 mm) |
.406"
10 mm) |
82-A1
25024 |
5 kV |
Up to 2 AWG
(30 mm) |
.625"
(16 mm) |
.406"
10 mm) |
82-A2
25032 |
5 kV |
2 3/0 AWG
(35 - 80 mm) |
1.0"
(25 mm) |
.625"
16 mm) |
82-A3
25040 |
5 kV |
3/0 AWG - 400 kcmil
(90 - 200 mm) |
1.438"
(40 mm) |
1.0"
25 mm) |


Scotchcast™ Wye Resin Splicing Kit:
82-B1, Voltage Rating up to 5 kV non-shielded
| The 82-B1 kit insulates and
moisture seals wye splices on non-shielded cable
through 5 kV and on multi-conductor cables through 1000V. Its rigid two-part transparent
molds snap around splices for a tailor-made field splice. Within 30 minutes after the
resin is poured, the splice is ready for a long, reliable life. The kit contains Scotchcast 4 electrical insulating resin. This kit may be used for above ground or direct
buried applications. |
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Ordering Information
Product
UPC |
Voltage
Rating
(max) |
Connector
split bolt
(max) |
Connector
crimped
(max) |
Max
Cable
O.D. |
82-B1
25057 |
5 kV
single con.
1000V
multiple cond. |
4 AWG |
2 AWG
(19 mm) |
.250" - .625"
(6 -16 mm) |

Scotchcast™ Wye Resin Splicing Kit:
90-B1, Voltage Rating up to 1000V
| The 90-B1 insulates and moisture-seals wye splices made with the
split-bolt type connectors on cable rated through 1000V. Each kit contains a
snap-together mold body which fits around the splice, two funnels, tape for sealing mold
ends and Scotchcast 4 epoxy electrical insulating resin in a Unipak container for clean
and easy handling. These kits may be used for above ground or direct buried applications. |
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Product
UPC |
Voltage
Rating
(max) |
Connector
split bolt
(max) |
Connector
crimped
(max) |
Max
Cable
O.D. |
90-B1
25115 |
1000 |
1/0 AWG |
2/0 AWG
(19 mm) |
run .50" - .812"
(13 - 21 mm)
tap max .375"
(10 mm) |


Scotchcast™ Flexible Power Cable
Inline Splicing Kits:
82-F1, 82-F2, Voltage Rating up to 5 kV
non-shielded
Scotchcast flexible power cable inline splicing kits 82-F1 and 82-F2 deliver
the most durable, flexible splices available on non-shielded portable power cables and
cords - inline, single or multi-conductor. Both are rated up to 5 kV for single conductor
and up to 1000V for multiple conductors.
Each kit contains a one-piece removable mold, tape for sealing mold ends, abrasive
cloth and Scotchcast 2130 compound in the Unipak container for clean and easy handling.
Completed splices are designed for use in weather exposed, direct bury or submerged
locations.
Ordering Information
Product
UPC |
Voltage
Rating
(max V) |
Conductor
size range |
No. of
conductors |
Connection
max O.D.
(inches) |
82-F1
08307 |
5000 |
6 - 1/0 AWG
(16- 50 mm) |
1 |
0.62
connector |
1000
(600/2000) |
- |
Multi |
0.90
connector
bundle |
82-F2
08308 |
5000 |
2/0 - 4/0 AWG
(70- 95 mm) |
1 |
0.82
connector |
1000
(600/2000) |
- |
Multi |
1.32
connector
bundle |

Scotchcast™ Flexible Power Cable
Splicing Kit:
82-B, Voltage Rating up to 1000V
Scotchcast flexible power cable tap splicing kit 82-BF1 is a permanent
splice for use on non-shielded portable power cables and cords with copper conductors
rated up to 1000V. It can be used on single conductor or multiple conductor cables using
a compression "C" tap connector.The kit contains a one-piece removable mold, tape for sealing mold ends, abrasive cloth
and Scotchcast 2130 compound in the Unipak container for clean and easy handling. The
completed splice is designed for use in weather exposed, direct bury or submerged
locations.
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Ordering Information
Product
UPC |
Voltage
Rating
(max V) |
Conductor
size range |
No. of
conductors |
82-BF1
08309 |
1000 |
Up to 1/0 AWG (50 mm) |
1 |
| 1000 |
- |
Multi |

Scotchcast™ Multi-Mold Resin
Splicing Kit for Non-Shielded Cable:
85 Series, Voltage Rating up to 1000V
| Use the versatile 85 series kits to electrically insulate and moisture-seal odd-sized
and odd-shaped splices on cables rated through 1000V. The flexible plastic mold forms
easily around splices. Within 30 minutes after the resin is poured, the splice is ready
for direct bury or above ground service. |
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Ordering Information
Product
UPC |
Voltage
Rating
(max V) |
Connector
type |
Max
conductor
size |
85-10
11846 |
1000 |
Split bolt compression
H or C tap |
8 AWG str.
4 AWG str. |
85-12
11847 |
1000 |
Split bolt compression
H or C tap |
1 AWG str.
2/0 AWG str. |
85-14
11848 |
1000 |
Split bolt compression
H or C tap |
2/0 AWG
str.
4/0 AWG str. |
85-16
02403 |
1000 |
Inline compression
split bolt |
750 kcmil
str.
250 kcmil (run);
2/0 AWG str. (tap) |
Compression
H or C tap |
500 kcmil
(run)
4/0 AWGH str. (tap) |

3M Brand Three-Conductor Inline Splicing Kits for Non-Shielded Cable:
5750 Series, Voltage Rating of 5 kV or Less
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The 5750 series is designed for splicing non-shielded armored or non-armored
cables with aluminum or copper conductors. The kits are designed for use in cable trays,
direct immersion, underground or above ground applications. Scotchcast compound 2130 in the Unipak container is provided for clean and easy
handling, and is used to replace the cable armor or jacket.
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Ordering Information
Product
UPC |
Conductor size
1000V or less
copper/aluminum |
Conductor size
5 kV
copper/aluminum |
5751
08310 |
6 - 1 AWG
(14 - 38 mm) |
6 - 4 AWG
(14 - 16 mm) |
5752
08311 |
1/0 - 4/0 AWG
(60 - 100 mm) |
2 - 4/0 AWG
(3 - 100 mm) |
5753
08312 |
250 - 750 kcmil
(125 - 325 mm) |
250 -500 kcmil
(125 - 250 mm)
250 -750 kcmil copper only
(125 - 325 mm) |

Scotchcast Signal and Control Cable Inline Splicing Kits:
72-N Series, Voltage Rating up to 1000V
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The 72-N series is for use on shielded or non-shielded plastic or rubber
jacketed signal and control cable. The 72-N series makes splicing easy - just snap the
molds around the splice bundle, seal the ends and pour in the compound. Each kit contains two plastic molded body halves that snap together for easy inspection
of compound during and after pouring, tape for sealing mold ends, jumper wire for shield
continuity (except 72-N1) and Scotchcast 2104 compound poured from the Unipak container
for clean and easy handling. No special tools are required.
The completed splice is designed for use in weather exposed, direct bury or submerged
locations.
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Ordering Information
Product
UPC |
Cable O.D Range
Min - Max |
Mold Body Length |
72-N1
10623 |
.250" - .625"
(6 - 16 mm) |
7-1/8" |
72-N2
10625 |
.500" - 1.00"
(13 - 25 mm) |
10-9/16" |
72-N3
10627 |
.625" - 1.50"
(16 - 38 mm) |
15-7/16" |
72-N4
10627 |
1.00" - 2.00"
(25 - 51 mm) |
15-5/8" |
72-N5
10631 |
1.25" - 2.25"
(35 - 57 mm) |
20-5/16" |
72-N6
10633 |
1.25" - 3.25"
(32 - 83 mm) |
25" |

Scotchcast Re-Enterable Signal and Control Splicing Kits:
78-R Series, Voltage Rating up to 1000V
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The 78-R series is for use on shielded or non-shielded plastic or rubber
jacketed signal and control cable. A specially formulated compound allows inline or tap
splices to be re-opened for splice re-work and the mold body reused. Only normal hand
tools are required. The Scotchcast 2114 re-enterable compound is mixed in and poured from the Unipak™ container for clean, easy handling and fast curing.
The series provides an excellent Moisture seal, allowing the splice to be direct
buried. PVC mold body and end caps resist acids, detergents, chemicals and other harmful
elements.
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Ordering Information
Product
UPC |
Cable O.D Range |
Kit Size
I.D. x L |
| Run |
Tap |
78-R1
02411 |
.25" - 1.00"
(6 - 25 mm) |
.25" - 1.00"
(6 - 25 mm) |
2" x 12" |
78-R2
02412 |
.25" - 1.00"
(6 - 25 mm) |
.25" - 1.00"
(6 - 25 mm) |
2" x 24" |
78-R3
02413 |
.50" - 1.50"
(13 - 38 mm) |
.50" - 1.00"
(13 - 25 mm) |
3" x 24" |
78-R4
02414 |
.50" - 2.00"
(13 - 51 mm) |
.50" - 1.75"
(13 - 44 mm) |
4" x 24" |
78-R5
02417 |
1.00" - 2.50"
(25 - 64 mm) |
1.00" - 2.50"
(25 - 64 mm) |
5" x 26" |
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