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Impressed Current Anodes >
Anodes - Specialty Anode Systems
Splice Kits for
AnodeFlex
1500 Linear Anode System
By Covalence


| 1.
AnodeFlex 1500 In-Line Splice Kit
Product
Description
The AnodeFlex 1500 In-Line
Splice Kit is designed to connect together two AnodeFlex 1500
anode strands to a lead wire.
The heat-shrinkable tubing,
sealant and accessories, have been specifically designed to
environmentally protect the electrical connection in direct
burial soil applications during the whole anode life.
The long term performance of
AnodeFlex 1500 is conditional upon keeping the base copper
conductor and electrical connection isolated from water. Only
AnodeFlex splice kits are recommended for any connection to AnodeFlex 1500. The sealing performance has been tested for over
5 years of real time accelerated tests. Our field and lifetime
experience with this product now exceeds 20 years.
The heat-shrinkable components
are made of a radiation-crosslinked polymer. The cable and anode
are wrapped with mastic, which flows when heated to ensure a
very tight seal. When the sleeve is heated with a torch, or a
heat gun, it shrinks tightly around the anode. Once installed,
the In-Line Splice kit withstands the normal wear and tear of a
construction environment and is extremely corrosion resistant.
Impact, internal pressure and penetration resistance have all
been tested following the telecommunication requirements for
telephone cable splices. The installation is easy and can be
completed in few minutes by a trained technician.
Contents of AnodeFlex 1500 In-Line
Splice Kit
|
|
Quantity |
Description |
|
1 each
1 each
1 each
1 each
1 each
1 each |
Installation
instructions.
Abrasion paper to clean the conductive polymer surface.
Chlorine and low pH resistant tie wraps to contain coke within
fabric.
Aluminum tape covered with adhesive for use as thermal protection
of AnodeFlex fabrics during installation.
Electrical grade sealing mastic.
Uncoated heat shrinkable tubing to cover, seal and reinforce splice. |
Typical Kit Component Dimensions for AnodeFlex 1500 In-Line
Splice
|
|
Description |
Type dimension |
Requirement in
mm (in) |
|
Abrasion paper |
Width x Length |
50 x 150 mm (1.97"
x 5.90") |
|
Tie wraps |
Length |
170 mm (6.69") min. |
|
Aluminum tape |
Width x Length |
50 x 150 mm (1.97"
x 5.90") |
|
Sealing mastic
strip |
Width x thickness x
length |
50 x 3 x 600 mm
(1.97" x 0.12" x 23.62") |
|
Heat shrinkable
tubing |
Length |
400 ± 10 mm (15.75"
± 0.39") |
|
Inside diameter
supplied |
50 mm (1.97") min. |
|
Inside diameter
recovered |
16 mm (0.63") max. |
|
Wall thickness
recovered |
2 mm (0.079") min. |
Typical Kit Component Dimensions for AnodeFlex 1500 In-Line
Splice
|
|
Property |
Condition |
Requirement |
|
Internal pressure
resistance
External pressure resistance
Corrosion Resistance
Impact
Penetration |
23°C, 1 Bar, 24 hrs
23°C, 10 Bar, 24 hrs
23°C
23°C, 100 Nm, blunt blade
23°C, 72 hrs, needle
dia. 18 mm, 2.5 kg |
No leakage
No water ingress
Pass
Pass with 25 kV
Pass with 25 kV |
Ordering Information
AnodeFlex 1500 In-Line Splice
Kit, Part Number 196502-000.
|

| 2.
AnodeFlex 1500 End Cap Splice Kit
Product
Description
The AnodeFlex 1500 End Cap
Splice kit is designed to seal the exposed end of an AnodeFlex
1500 anode circuit.
The heat-shrinkable tubing,
sealant and accessories, have been specifically designed to
environmentally protect the termination in direct burial soil
applications during the entire anode life.
The long term performance of
AnodeFlex1500 is conditional upon keeping the base copper
conductor and electrical connections isolated from water. Only
AnodeFlex End Splice kits are recommended for any AnodeFlex
1500 circuit termination. The sealing performance has been
tested for over 5 years of real time accelerated tests. Our
field and lifetime experience with this product now exceeds 20
years.
The heat-shrinkable components
are made of a radiation-crosslinked polymer. The cable and anode
are wrapped with mastic, which flows when heated to ensure a
very tight seal. When the cap and sleeve are heated with a
torch, or a heat gun, they shrink tightly around the anode. Once
installed, the End Cap Splice kit withstands the normal wear and
tear of a construction environment and is extremely corrosion
resistant. Impact, internal pressure and penetration resistance
have all been tested following the telecommunication
requirements for telephone cable splices.
The installation is easy and can
be completed in few minutes by a trained technician.
Contents of AnodeFlex 1500 End Cap
Splice Kit
|
|
Quantity |
Description |
|
1 each
1 each
1 each
1 each
1 each
1 each
1 each |
Installation
instructions.
Abrasion paper to clean the conductive polymer surface.
Chlorine and low pH resistant tie wraps to contain coke within
fabric.
Aluminum tape covered with adhesive for use as thermal protection
of AnodeFlex fabrics during installation.
Electrical grade sealing mastic.
Heat shrinkable uncoated end seal boot.
Uncoated heat shrinkable tubing to cover, seal and reinforce splice. |
Typical Kit Component Dimensions for AnodeFlex 1500 End Cap
Splice
|
|
Description |
Type dimension |
Requirement in
mm (in) |
|
Abrasion paper |
Width x Length |
50 x 150 mm (1.97"
x 5.90") |
|
Tie wraps |
Length |
170 mm (6.69") min. |
|
Aluminum tape |
Width x Length |
50 x 150 mm (1.97"
x 5.90") |
|
Sealing mastic
strip |
Width x thickness x
length |
50 x 3 x 250 mm
(1.97" x 0.12" x 9.84") |
|
End Cap |
Length |
57mm (2.24") min. |
|
Inside diameter (as
supplied) |
22 mm (0.87") min. |
|
Inside diameter
(fully recovered) |
7 mm (0.28") max. |
|
Heat shrinkable
tubing |
Length |
150 ± 10 mm (5.90"
± 0.39") |
|
Inside diameter
supplied |
50 mm (1.97") min. |
|
Inside diameter
recovered |
16 mm (0.63") max. |
|
Wall thickness
recovered |
2 mm (0.079") min. |
Typical Kit Component Dimensions for AnodeFlex 1500 End Cap
Splice
|
|
Property |
Condition |
Requirement |
|
Internal pressure
resistance
External pressure resistance
Corrosion Resistance
Impact
Penetration |
23°C, 1 Bar, 24 hrs
23°C, 10 Bar, 24 hrs
23°C
23°C, 100 Nm, blunt blade
23°C, 72 hrs, needle
dia. 18 mm, 2.5 kg |
No leakage
No water ingress
Pass
Pass with 25 kV
Pass with 25 kV |
Ordering Information
AnodeFlex 1500 End Cap Splice
Kit, Part Number 762546-000.
|

| 3.
AnodeFlex 1500 Tee Splice Kit
Product
Description
The AnodeFlex 1500 Tee Splice
kit is designed for 3-way connections of the AnodeFlex 1500
anode strand and lead wire(s).
The splice consists of a heat
shrinkable tee boot, factory installed over a crimped 3-way
connection of anode lead wire double coated with a
high-molecular-weight polyethylene insulation. Field
installation of the splice simply entails crimping AnodeFlex
anode(s) or lead wire(s) to each of the three legs of the tee,
and sealing each connection with mastic and a heat-shrinkable
sleeves.
The heat-shrinkable tubing,
sealant and accessories, have been specifically designed to
environmentally protect the electrical connection in direct
burial soil applications during the entire anode life. The long
term performance of AnodeFlex 1500 is conditional upon keeping
the base copper conductor and electrical connection isolated
from water. Only AnodeFlex Tee Splice kits are recommended
for any 3-way combination connection to AnodeFlex 1500.
The sealing performance has been
tested for over 5 years of real time accelerated tests. Our
field and lifetime experience with this product now exceeds 20
years.
The heat-shrinkable components
are made of a radiation-crosslinked polymer. The cable is
wrapped with mastic, which flows when heated to ensure a very
tight seal. When heated with a torch, or a heat gun, the sleeves
shrink tightly around the anode. Once installed, the Tee Splice
kit withstands the normal wear and tear of a construction
environment and is extremely corrosion resistant. Impact,
internal pressure and penetration resistance have all been
tested following the telecommunication requirements for
telephone cable splices. The installation is easy and can be
completed in few minutes by a trained technician.
Contents of AnodeFlex 1500 Tee
Splice Kit
|
|
Quantity |
Description |
|
1 each
1 each
1 each
1 each
1 each
1 each
1 each
1 each |
Installation
instructions.
Abrasion paper to clean the conductive polymer surface.
Chlorine and low pH resistant tie wraps to contain coke within
fabric.
Aluminum tape covered with adhesive for use as thermal protection
of AnodeFlex fabrics during installation.
Electrical grade sealing mastic.
Heat shrinkable uncoated end seal boot.
Uncoated heat shrinkable tubing to cover, seal and reinforce splice.
Three-layer Tee molded part. |
Typical Kit Component Dimensions for AnodeFlex 1500 Tee Splice
|
|
Description |
Type dimension |
Requirement in
mm (in) |
|
Abrasion paper |
Width x Length |
50 x 150 mm (1.97"
x 5.90") |
|
Tie wraps |
Length |
170 mm (6.69") min. |
|
Aluminum tape |
Width x Length |
50 x 150 mm (1.97"
x 5.90") |
|
Sealing mastic
strip |
Width x thickness x
length |
50 x 3 x 1400 mm
(1.97" x 0.12" x 55.12") |
|
Heat shrinkable
tubing |
Length |
400 ± 10 mm (5.90"
± 0.39") |
|
Inside diameter
supplied |
50 mm (1.97") min. |
|
Inside diameter
recovered |
16 mm (0.63") max. |
|
Wall thickness
recovered |
2 mm (0.079") min. |
Typical Kit Component Dimensions for AnodeFlex 1500 End Cap
Splice
|
|
Property |
Condition |
Requirement |
|
Internal pressure
resistance
External pressure resistance
Corrosion Resistance
Impact
Penetration |
23°C, 1 Bar, 24 hrs
23°C, 10 Bar, 24 hrs
23°C
23°C, 100 Nm, blunt blade
23°C, 72 hrs, needle
dia. 18 mm, 2.5 kg |
No leakage
No water ingress
Pass
Pass with 25 kV
Pass with 25 kV |
Ordering Information
AnodeFlex 1500 Tee Splice Kit,
Part Number 557280-000.
|
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AnodeFlex Linear Anode System Overview &
AnodeFlex Products.
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