A zero plate
is usually included with coated metal Standards for
magnetic and eddy current coating thickness gages.
The first gage measurement is on the zero plate to
verify that the gage measures zero correctly. If
not, electronic gages can usually be adjusted to “0”
on the zero plate. Alternatively, some
specifications allow the measured difference from
zero to be subtracted from future coating
measurements.
A zero plate is also
a convenient base onto which a certified or
non-certified plastic shim can be placed for
measurement.
For best accuracy it
is important to ensure a coating thickness gage
measures "0" on the uncoated substrate and adjusted
to "0" if necessary. This is especially true when
the substrate is rough, shaped, extremely thin, or
is an alloy. When an uncoated piece of the material
is not available for a zero check, some procedures
call for the gage to be adjusted to "0" on an
uncoated zero plate. A compensation value is then
subtracted from future coating measurements.
Zero plates are also
used to provide a substrate where none exists. Large
sheets of material such as paper, plastic, fabric
and rubber can be measured with a coating thickness
gage by placing the material over the zero plate.
This is useful when the measured item is too large
to access with a micrometer or other device. The
screen printing industry uses zero plates to measure
the thickness of the "substrate" being printed.