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Polyken Coating
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POLYKEN #
980 / 955
Line Travel Coating System
for Pipeline Protection
Thick, aggressive adhesive for corrosion
protection
and repair of main line coatings.
System Description
The Polyken Line 980 / 955 Travel Coating System
is a multilayer system used for the protection of steel pipelines.
Polyken #1019, 1027, 1033A or 1039 Liquid Adhesives can be used as
primers. In addition to serving as primers, these liquid adhesives
themselves represent an anti-corrosion layer and provide a uniformly
smooth contact surface to promote high adhesion of the coating system to
the pipe. They are designed for machine or brush application and are
formulated with stress-corrosion cracking inhibitors. See
MSDS for 1019,
MSDS for 1027,
MSDS 1039 adhesives and
primers.
The Anti-Corrosion layer Polyken #980 is
engineered to assure a high bond to the primed surface with excellent
conformability characteristics. The mechanical protection layer Polyken
#955, achieves a complete bond to the #980 inner layer, providing
maximum handling and in-service protection for the coating system. The
adhesives in these and all Polyken tape systems contain proven
anti-microbial additives.
Product Features &
Benefits
- Worldwide reference lists.
Established in-ground history.
- Impermeable to oxygen and moisture.
- Resistant to soil stress.
Superior in-ground performance.
- Uniform coating thickness.
Plant coating quality with in-situ application.
- Low cathodic protection current
requirements.
Saves cost over life of pipeline.
- Compatible with all pipe diameters
and generic plant coating
systems.
Minimizes inventory, saves money.
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Polyken 980 & 955 |
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Max operating temperature |
85°C (185°F) for pipe diameters up to 36"
or DIN 900 |
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Recommended primer |
Polyken 1019, 1027, 1033A or
1039 |
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Recommended pipe preparation |
SSPC-SP6/NACE3 or SA 2 1/2 |
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Additional weld stripping |
Polyken 933-25 |
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Repair material |
Polyken 934-35 or PERP |
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Performance |
AWWA C214 |
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Inner Layer |
Outer Layer |
| 980-20 |
980-25 |
980-30 |
955-15 |
955-20 |
955-25 |
955-30 |
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Backing |
12 mils
0.305 mm |
13 mils
0.330 mm |
10 mils
0.254 mm |
10 mils
0.254 mm |
15 mils
0.381 mm |
20 mils
0.508 mm |
25 mils
0.635 mm |
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Adhesive |
8 mils
0.203 mm |
12 mils
0.305 mm |
20 mils
0.508 mm |
5 mils
0.127 mm |
5 mils
0.127 mm |
5 mils
0.127 mm |
5 mils
0.127 mm |
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Backing
color |
Black |
Black |
Black |
White |
White,
Black |
Black |
Black |
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Product Properties |
Test method |
Typical Value |
Typical Value |
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980-25 |
955-25 |
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Tensile Strength |
ASTM D1000 |
30 lbs/in (52
N/cm) |
40 lbs/in (70
N/cm) |
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Elongation |
ASTM D1000 |
225% |
400% |
System Properties,
50-mil System: 980-25 & 955-25
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Peel Adhesion to Primed Steel |
ASTM D1000 |
300 oz/in (25 N/cm) |
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Cathodic Disbondment: |
ASTM G8 |
0.25 in radius (6.4 mm) |
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Water Vapor Transmission Rate |
ASTM F1249
(100°F, 100% RH) |
0.03g/100in2/24hr (0.5g/m2) |
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Volume Resistivity |
ASTM E257 |
2.5 x 1015 ohm•cm |
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Dielectric Breakdown |
ASTM D1000 |
650 volts/mil (25.6 kV/mm) |
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Dielectric Strength |
ASTM D149 |
20-23 kV |
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Impact resistance |
ASTM G-14 |
50 in-lbs (5.5 Nm) |
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Impact resistance |
ASTM G-13 |
1000 Ibs (4450 N), no holidays |
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Penetration resistance |
ASTM G-17 |
<15% |
Ordering Information
Polyken 980 and 955 Tape Coatings are
available in roll form.
Ordering Example: 980-25 BLK 9x800
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980 |
Product Type |
Standard Ordering Options |
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25 |
Total tape thickness in mils |
20 mils (0.51 mm), 25 mils
(0.635 mm), 30 mils (0.762 mm) |
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BLK |
Tape backing color |
Black (BLK) |
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9 |
Tape width in inches |
4"(101 mm), 6"(152 mm), 9"(228
mm), 12"(305 mm),
18" (457 mm) |
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800 |
Tape roll length in feet |
100 ft (30 m), 200 ft (61 m),
400 ft (122 m, 600 ft (183 m),
800 ft (244 m) |
Ordering Example: 955-25 WHI 9x800
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955 |
Product Type |
Standard Ordering Options |
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25 |
Total tape thickness in mils |
15 mils (0.381 mm), 20 mils
(0.508 mm),
25 mils (0.635 mm), 30 mils (0.762mm) |
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WHI |
Tape backing color |
White (WHI), Black (BLK) |
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9 |
Tape width in inches |
4" (101 mm), 6"(152 mm), 9" (228
mm), 12" (305 mm),
18" (457 mm) |
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800 |
Tape roll length in feet |
100 ft (30 m), 200 ft (61 m),
400 ft (122 m), 600 ft (183 m), 800 ft (244 m) |
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Number of squares of coating
=
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(width of coating in inches) (area of
pipe in square feet)
(width of coating - overlay in
inches) (100) |
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Number of squares of coating
=
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(width of coating in mm) (area of
pipe in square meters)
(width of coating - overlay in
mm) (9.29) |
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- One square = 100 square feet
- One square = 9.29 square meters
- Area of pipe = diameter x 3.1416 x
length
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