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POLYKEN
Pipeline Coating Systems
State-of-the-Art Pipeline Protection
for All Climates & Environments
Polyken On-Site
Coating Systems
Polyken offers a series of
coating systems designed specifically for in-field applications on new
construction pipe or reconditioning of existing pipelines. In-field or
in-situ installation is economical and efficient. When Polyken
cold-applied coating systems are used, a small investment in manpower and
application equipment yields a big return in productivity and long-term
performance. The reconditioning systems can be applied on existing operating
pipelines, which means no loss of revenue or downtime. Polyken's
non-toxic and environmentally safe materials ensure application-friendly
conditions along the right-of-way (ROW).
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New Construction / Reconditioning Systems
For all pipe sizes. |
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|
Product |
Uses &
General Characteristics |
Total
Thickness |
Adhesion
to Primed Steel Pipe |
Maximum
Temperature |
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1019 |
Solvent-based liquid
adhesive
designed for machine application on abrasive-cleaned or wire brushed pipe
surfaces. Contains stress-corrosion cracking inhibitors.
MSDS for Liquid Adhesive 1019,
MSDS for Spray Liquid
Adhesive 1019SPR. |
N/A |
N/A |
100°C
212°F |
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1027 |
Solvent-based liquid
adhesive
designed for brush, roller or spray application to mechanically-cleaned
reconditioned pipe surfaces. Contains stress-corrosion cracking
inhibitors. MSDS for 1027
Liquid Adhesive.
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N/A |
N/A |
100°C
212°F |
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980 |
Anti-corrosion layer designed for machine application under various
climactic conditions. Excellent conformability to the primed pipe surface
with proven long-term in-ground performance. |
1.0 mm
40 mil |
41 N/10 mm
375 oz/in |
66°C
150°F |
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980-20 |
0.51 mm
20 mil |
27 N/10 mm
250 oz/in |
66°C
150°F |
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980-25 |
0.63 mm
25 mil |
33 N/10 mm
300 oz/in |
66°C
150°F |
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980-30 |
0.76 mm
30 mil |
38 N/10 mm
350 oz/in |
66°C
150°F |
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955 |
Mechanical protection
coating layer designed for machine application. Protects Polyken 980 from
backfill and in-ground construction damage. |
0.76 mm
30 mil |
33 N/10 mm
300 oz/in |
85°C
185°F |
High Shear System
GO Coat 200™
For pipe where soil stress
conditions exist. |
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Product |
Uses &
General Characteristics |
Total
Thickness |
Adhesion
to Primed Steel Pipe |
Maximum
Temperature |
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2055 |
Mechanical protection
layer designed for machine application to protect the Polyken 2000 layer
from backfill and construction damage. The polymeric backing is designed
for long-term stability at elevated temperatures. |
0.64 mm
25 mil |
28 N/10 mm
250 oz/in |
93°C
200°F |
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2036 |
Hand-applied version of
the Polyken 2000 system for application to field joints, fittings and
specialty piping. Also used as an in-field repair coating system. |
0.64 mm
25 mil |
28 N/10 mm
250 oz/in |
93°C
200°F |
High-Temperature
Polypropylene System
GO Coat 250™
For application on high
temperature pipelines operating at temperatures up to 121°C (250°F). |
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Product |
Uses &
General Characteristics |
Total
Thickness |
Adhesion
to Primed Steel Pipe |
Maximum
Temperature |
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1619 |
Thermally activated
solvent-based primer for spray, roller or brush application to
mechanically-cleaned new or reconditioned pipe. Formulated for stability
at elevated temperatures and contains stress-corrosion cracking
inhibitors. |
N/A |
N/A |
121°C
250°F |
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1636 |
Hand-applied version of
the Polyken 1600 system for application to field joints, fittings and
specialty piping. Also used as an in-field repair coating system.
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0.76 mm
30 mil |
33 N/10 mm
300 oz/in |
121°C
250°F |
 Pipe Wrap, Joint
Coatings & Accessory Products
Polyken carries a full line of
products to complement the main line coating systems and meet the
challenges of modern pipeline activities.
- Utility work: hand-applied tape
products for gas utility, oil field, and plumbing applications on small
diameter pipe.
- Coating repair: cold-applied tape
products for plant and field repair of main line coating systems.
- Specialty fittings and fabrication
work: a variety of tape systems and mastics that conform to
irregularly-shaped pipe.
- Field joints: single-sided and
double-sided tape systems that conform to bell and spigot, welded and
mechanically-coupled field joints.
- ROW construction: Rockshield
system, tie-in, and above-ground tape systems for use at the job site by
the pipeline contractor.
- Offshore Tapes: Whether replacing
PVC on welded joints or protecting Pier Pilings, Polyken® has
the tape coating for the job.
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Product |
Uses &
General Characteristics |
Total
Thickness |
Adhesion
to Primed Steel Pipe |
Maximum
Temperature |
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1027 |
Solvent-based primer
designed for brush, roller or spray application to mechanically cleaned
pipe surfaces. Contains stress-corrosion cracking inhibitors.
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N/A |
N/A |
100°C
212°F |
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911 |
General utility tape for
hand application on small diameter pipe, joints and fittings. |
0.23 mm
9 mil |
11 N/10 mm
100 oz/in |
66°C
150°F |
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910 |
All-purpose tape system
for field application in the oil patch. |
0.25 mm
10 mil |
11 N/10 mm
100 oz/in |
66°C
150°F |
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900 |
General utility tape for
hand application on small diameter pipe, joints and fittings. |
0.30 mm
12 mil |
11 N/10 mm
100 oz/in |
66°C
150°F |
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930(-35) |
Heavy duty
joint wrap tape for hand wrapping in applications where higher shear
properties are required. Designed without release liner for less waste and
ease of use. |
0.89 mm
35 mil |
25 N/10 mm
225 oz/in |
66°C
150°F |
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932(-35) |
Cold-applied
tape system with an elevated high-tack adhesive. Provides excellent
conformability when hand applied to field joints, fittings and specialty
piping. EN/DIN B30 Qualified. |
0.89 mm
35 mil |
28 N/10 mm
250 oz/in |
66°C
150°F |
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932(-50) |
1.27 mm
50 mil |
28 N/10 mm
250 oz/in |
66°C
150°F |
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934(-35) |
Cold-applied
tape system with a high tack adhesive. Used as a patch/repair system and
as the primary corrosion protection system on field joints, fittings and
specialty piping. |
0.89 mm
35 mil |
28 N/10 mm
250 oz/in |
66°C
150°F |
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934(-50) |
1.27 mm
50 mil |
35 N/10 mm
320 oz/in |
66°C
150°F |
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936(-30) |
Cold-applied, high tack tape system specifically for above-ground
protection on cleaned pipe surfaces. The system is formulated to resist
degradation caused by exposure to UV rays and various outdoor conditions.
Long-Term UV Resistance. |
0.76 mm
30 mil |
22 N/10 mm
200 oz/in |
66°C
150°F |
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936(-50) |
1.27 mm
50 mil |
25 N/10 mm
225 oz/in |
66°C
150°F |
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937 |
Brush-applied mastic
coating to protect irregularly shaped underground metal surfaces. |
N/A |
N/A |
66°C
150°F |
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939 |
100% solids mastic
designed as a self-adhering filler material prior to overcoating with
Polyken joint coating tape systems. |
3.17 mm
125 mil |
33 N/10 mm
300 oz/in |
93°C
200°F |
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954 |
Mechanical protection
layer for use with all of the Polyken joint wrap coating products. Easy
hand or (outerwrap) (outerwrap) machine application. |
0.38 mm
15 mil |
N/A (outerwrap) |
85°C
185°F |
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5000 |
Rockshield system -
polyethylene diamond mesh screen helps protect against backfill and
handling damage during construction. |
4.0 mm
160 mil |
Rockshield |
66°C
150°F |
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5200 |
Rockshield system -
polyethylene mesh laminated to polypropylene fabric padding for the
ultimate supplemental coating protection. |
6.6 mm
260 mil |
Rockshield |
66°C
150°F |
| How to
determine pipe
coating requirements |
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Number of squares of coating
=
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(width of coating in inches) (area of
pipe in square feet)
(width of coating - overlay in
inches) (100) |
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Number of squares of coating
=
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(width of coating in mm) (area of
pipe in square meters)
(width of coating - overlay in
mm) (9.29) |
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- One square = 100 square feet
- One square = 9.29 square meters
- Area of pipe = diameter x 3.1416 x
length
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Machine Applied Polyken® Pipe Diameter and Tape Width
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Pipe Outside Diameter |
Tape Width |
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inch |
mm |
inch |
mm |
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.75 - 1.5 |
19 - 38 |
2 |
50.8 |
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2-3 |
51 -76 |
4 |
101.6 |
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4 |
102 |
6 |
152.4 |
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6-14 |
152 - 356 |
9 |
304.8 |
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16 - 60 |
406- 1524 |
12 |
304.8 |
Hand
Applied Polyken® Pipe Diameter and Tape Width
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Pipe Outside Diameter |
Tape Width |
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inch |
mm |
inch |
mm |
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.75 -1.5 |
19 - 38 |
2 |
50.8 |
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2-6 |
51 -152 |
4 |
101.6 |
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8 and larger |
203 |
6 |
152.4 |
Polyken® Pipeline Coatings are manufactured in a ISO 9000 / QS 9000
certified manufacturing facility and are designed and tested in accordance
with the most demanding industry and global standards.
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