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PSI Flange Insulation, Gaskets, Sleeves,
Washers, Materials, Kits


PSI Flange Insulation Overview | PSI LineBacker™ | PSI LineBacker™ Zero, 250 & 251 | PSI GasketSeal®
PSI FlangeMate® | PSI LineSeal™ | PSI Custom Sealing Gaskets | PSI Flange Isolation Kits
PSI Isolating Sleeves & Washerss

PSI Isolating Gasket Types & Styles
  
Type "E" Gaskets

Type "E" Gaskets extend to the outside diameter of the flange. They feature precision located bolt holes, to automatically center the gasket, and offer maximum protection against foreign material "shorting-out" the flange.

Type "E" gaskets may be ordered in any one of the following configurations:

  • LineBacker® Sealing Gaskets
  • GasketSeal® Sealing Gaskets
  • Neoprene Faced Phenolic Gaskets
  • Plain Phenolic Gaskets
  • Red Devil Gaskets
  • Yellow Jacket Gaskets
  • Garlock Gaskets
  • Teflon® Gaskets

When configured as a LineBacker® sealing gasket, the sealing element may be positioned anywhere between the I.D. of the gasket and I.D. of the bolt circle.

Type "F" Gaskets

Type "F" Gaskets are made to fit within the bolt hole circle of the flange. The O.D. of the gasket extends out to the I.D. of the bolt hole circle for good protection against foreign material "shorting-out" the flange. When configured as a LineBacker® sealing gasket, the sealing element may be positioned anywhere between the I.D. and O.D. of the gasket. Type "F" gaskets may be ordered in any one of the following configurations:

  • LineBacker® Sealing Gaskets
  • GasketSeal® Sealing Gaskets
  • Neoprene Faced Phenolic Gaskets
  • Plain Phenolic Gaskets
  • Red Devil Gaskets
  • Yellow Jacket Gaskets
  • Garlock Gaskets
  • Teflon® Gaskets

When configured as a LineBacker® sealing gasket, the sealing element may be positioned anywhere between the I.D. of the gasket and I.D. of the bolt circle.

Type "D" Gaskets

Type "D" Gaskets are available for RTJ flanges but the LineBacker® sealing gasket is an excellent alternative to "D" gaskets because the sealing element may be positioned anywhere between the I.D. of the gasket and I.D. of the ring groove.

PSI Isolating Gaskets - Standard 1/8" Thick
 
GasketSeal®

GasketSeal sealing gaskets are considered one of the most effective methods for sealing and isolating flanges of all types. The gasket consists of two molded semi "O" rings (with precise crown-to-void ratio) mounted in grooves on opposite sides of an isolating retainer. While maintaining all the advantages of a full "O" ring seal, the semi "O" ring seal eliminates the need for a sealing groove in the flange face to reduce problems associated with alignment. GasketSeal sealing gaskets incorporate near zero "m" and "y" factors that make it possible to effect a positive seal without tremendous bolt loads required with flat gaskets. GasketSeal sealing gaskets are available in a wide variety of retainer and sealing element combinations for matching gaskets to service and environmental conditions. Refer to the chart for the GasketSeal sealing gasket temperature ranges and material compatibilities. More information: PSI GasketSeal Sealing Gaskets

LineBacker®

LineBacker sealing gaskets utilize a patented rectangular sealing element, referred to as a "quad" ring, in combination with a unique groove design to effectively seal and isolate flanges of all types. With the unique "quad" ring design, elastic memory is provided for elastomers not normally associated with this characteristic. Materials such as polyimide, TFE (Teflon) and vinyl may therefore be used as sealing elements. which dramatically increases the options available for matching gasket materials to service and environmental conditions. This greater variety of materials also provides excellent temperature and chemical range compatibility. LineBacker sealing gaskets incorporate near zero "m" and 'y" factors that make it possible to effect a positive seal without tremendous bolt loads that are required with flat gaskets. Refer to the chart for LineBacker sealing gasket temperature range and material compatibilities. More information: PSI PSI LineBacker Flange Sealing Gaskets and PSI LineBacker™ Zero, 250 & 251 Sealing Gaskets

Neoprene Faced Phenolic

Neoprene Faced Phenolic gaskets have been used as standard "flat" isolating gaskets in the oil and gas industries for many years. Soft neoprene rubber sheets are factory applied to both sides of a laminated phenolic retainer providing an effective sealing surface. The temperature limit of these gaskets is approximately +175° F (80°C). Note: Due to improved sealing characteristics and retainer / seal element options, LineBacker or GasketSeal sealing gaskets should be considered in lieu of neoprene faced phenolic gaskets whenever possible.

Flat Gaskets

Flat Gaskets are used in special applications such as elevated temperatures that often require materials such as Red Devil or Yellow Jacket. Please contact Corrosion Control Products Company for additional information on available options.

Suggested Flange Isolation Material Compatibility
  
Medium Retainer Seal  Sleeve  Washer Temp.
Range °F
Temp.
Range °C
Acetone Phenolic EPDM Mylar Phenolic +32 to +80 0 to +27
Air G-10 Nitrile Mylar Phenolic -65 to +225 -54 to +107
Ammonia, dry G-10 Teflon Mylar G-10 -65 to +220 -54 to +104
Ammonia, wet*** G-10 Teflon Mylar G-10 +32 to +100 0 to +38
Bleach G-10 Teflon Mylar G-10 +32 to +80 0 to +27
Butylene (butidiene) G-10 Teflon G-10 G-10 +32 to +100 0 to +38
Carbon dioxide G-10 Nitrile Mylar G-10 +32 to +150 0 to +66
Caustic soda (NaOH) Consult Corrosion Control Products Company
Cryogenic G-10 Teflon G-10 G-10 -300 to +280 -184 to +138
Ethanol G-10 Nitrile Mylar G-10 +32 to +100 0 to +38
Ethylene (ethene) G-10 Teflon G-10 G-10 +32 to +80 0 to +27
Fuel Oil G-10 Viton Mylar G-10 -20 to +280 -29 to +138
Gas, natural Phenolic Nitrile Mylar Phenolic -65 to +220 -54 to +104
Gas, sour Phenolic Viton Mylar Phenolic -20 to +220 -29 to +104
Gasoline G-10 Teflon Mylar G-10 -65 to +225 -54 to +107
Hydrogen G-10 Nitrile Mylar G-10 -65 to +250 -54 to +121
Jet fuel G-10 Viton Mylar G-10 -20 to +225 -29 to +107
LNG G-11 Teflon G-10 G-10 -300 to +100 -184 to +38
Mercaptan G-10 Teflon G-10 G-10 -20 to +80 -29 to +27
Methanol G-10 Teflon Mylar G-10 +32 to +100 0 to +38
MTBE G-10 Special Nitrile G-10 G-10 +32 to +80 0 to +27
Nitrogen Phenolic Nitrile Mylar Phenolic -65 to +220 -54 to +104
Oil, crude G-10 Viton Mylar G-10 -20 to +280 -29 to +138
Oxygen** G-10 Teflon G-10 G-10 -65 to +250 -54 to +121
Pentane G-10 Teflon G-10 G-10 +32 to +80 0 to +27
Propane G-10 Nitrile or Teflon G-10 G-10 +32 to +80 0 to +27
Propylene G-10 Viton G-10 G-10 +32 to +80 0 to +27
Sewage G-10 Viton Myla G-10 -20 to +280 -29 to +138
Spent liquor G-10 Teflon G-10 G-10 +32 to +100 0 to +38
Steam* Consult Corrosion Control Products Company
Styrene G-10 Teflon G-10 G-10 +32 to +80 0 to +27
Sulfur, molten G-10 Teflon G-10 G-10 +32 to +280 0 to +138
Toluene G-10 Viton or Teflon G-10 G-10 +32 to +150 0 to +66
Water, hot G-10 Nitrile Mylar G-10 +175 to +250 +79 to +121
Water, potable G-10 Nitrile Mylar G-10 or
Phenolic
+32 to +250 0 to +121
Water, sea G-10 Nitrile Mylar G-10 or
Phenolic
+32 to +250 0 to +121
White liquor G-10 Teflon G-10 G-10 +80 to +280 +27 to +138
 
** = These are organic materials that will feed a fire if a leak occurs and an ignition source exists.
***  = Ammonia (wet) - Data to +100°F (+38°C) only (same materials as dry).
For pipe diameters over 24" or ANSI Class pressure ratings of 600# or greater, use G-10 sleeves and G-10 washers where temperatures and other conditions permit.
General Note:
The foregoing performance data are intended as guidelines only. Performance suitability for any specific applications should be determined by the user. Variation in temperature, pressure, concentration or mixtures acting synergistically may preclude suggested service use. Material selection is at the sole risk of the user. Consult with Corrosion Control Products Company for specific applications. PSI's responsibilities will be limited to those listed in the PSI standard warranties.

Also see PSI Flange Isolation Kits and PSI Isolating Sleeves & Washers.

PSI Flange Isolation Ordering Guide
  
For all Flange Isolation Kit sizes,
specify the following:
For Flange Isolation Kits over 24",
also specify:
  • Quantity
  • Nominal Pipe Size
  • ANSI Class
    150#
    300#
    400#
    600#
    900#
    1500#
    2500#
  • Gasket Type
    E = With Bolt Holes
    F = Ring (No Bolt Holes)
    D = For RTJ Flanges
  • Gasket Style
    GS = GasketSearl
    LB = LineBacker
    NP = Neoprene Faced Phenolic
    PP = Plain Phenolic
    RD = Red Devil
    YJ = Yellow Jacket
    GL = Garlock
    TF = Teflon
  • Retainer
    Phenolic
    G-3
    G-7
    G-10
    G-11
  • Seal Element
    Neoprene
    Nitrile
    Viton
    EPDM
    Teflon (LB only)
  • Washers
    SW = Single Washers
    DW = Double Washers
  • Washer Material
    1 PC = 1 Piece Acetal
    Phen = Phenolic
    G-3
    G-7
    G-10
    G-11
  • Sleeve
    Poly = Polyethylene
    Mylar
    Nomex
    Phenolic
    G-7
    G-10
    G-11
  • Gasket I.D. Flange
  • Type
    W = Weld Neck
    S = Slip On
    R = RTJ
    BX = API BX
    RX = API RX
    O = Other (denote Specs and Table)
  • Flange I.D.
  • Flange O.D.
  • Flange Thickness
  • Number of Bolts
  • Bolt Diameter
  • Bolt Hole Diameter
  • Bolt Circle Diameter
  • Sleeve Length Pipe I.D.
  • Steel Sleeve I.D.
    (for concrete pipe)
  • Product In Line
  • AWWA Class & Table
    (or other similar standard)

About Pipeline Seal & Insulator, Inc. (PSI)

For over 40 years, Pipeline Seal and Insulator, Inc. has been a technology leader in the field of high quality sealing and isolating products used to guarantee the safe flow of fluids passing through pipeline transmission, distribution and process piping systems.

An installed base of thousands upon thousands of gaskets and flange isolation kits, effectively sealing and maintaining the integrity of corrosion mitigation programs everywhere, confirms the effectiveness and reliability of the PSI system. In fact, PSI flange isolation products are relied upon for applications subject to the most severe conditions (both internal and environmental), for specialized or exotic fluids or for applications subject to extreme temperature and pressure fluctuations

Flange isolation products include a wide selection of isolating/sealing gaskets along with a variety of sleeves and washers. For maximum flexibility, components may be ordered separately or as part of complete flange isolation kits.

Manufacturing facilities are located in the United States and Europe, with sales and service facilities located worldwide. All PSI facilities are ISO 9001:2000 certified with extensive quality control procedures to insure total compliance with product performance and reliability standards.

Additions to the PSI line of flange isolation products are the LineBacker Zero™ sealing gasket, LineBacker 250™ sealing gasket and LineBacker 251™ sealing gasket, all designed to address problems associated with asbestos substitutes and fugitive emissions. This website section includes suggested flange isolation material compatibility charts as well as technical specifications and an ordering / work sheet.
  

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